Self-piercing riveting(SPR) is a sheet joining method that can be used for materials which are difficult or unsuitable to weld, such as aluminum alloy and different steel sheet metals. No pre-drilled hole is needed for SPR; the rivets are pushed directly into the sheets clamped together between a blank holder and a die in a press tool. In this paper, self-piercing rivet and anvil were designed for four joining conditions with dissimilar sheet metals. SPR was simulated by using commercial FEM code DEFORM-2D. In simulation of SPR process, various strengths of self-piercing rivet were considered. The mechanical properties could be determined by tensile test for quenched rivets and sheet metals. The designs of rivet and anvil were modified by comparisons of simulated results.

Abstract
 1. 서론
 2. SPR 접합 원리
  2.1 SPR 공법
  2.2 SPR 접합 규격
 3. SPR 접합 유한요소해석
  3.1 판재의 접합조건
  3.2 형상측정 및 모델링
  3.3 소재 물성
  3.4 해석 경계조건
 4. SPR 접합 해석 결과
  4.1 SGARC340과 SILAFONT 재료의 접합해석
  4.2 SGARC440과 SILAFONT 재료의 접합해석
  4.3 AI5052와 AI6061 재료의 접합해석
 5. 실험
  5.1 실험장비
  5.2 실험 결과
 6. 결론
 후기
 참고문헌

• 김동범(충북대학교 대학원 정밀기계공학과) | D. B. Kim
• 김관우(충북대학교 기계공학부) | K. W. Kim
• 조해용(충북대학교 기계공학부) | H. Y. Cho